Trust diesel pro for high quality parts at prices that are miles better than the competition. Detroit diesel series dd cylinder head refurbished. The overhead camshaft and cylinder head design not only maximizes engine power and performance, but optimizes fuel economy too. Series 60 diesel engine by detroit diesel features an innovative design that improves fuel economy and performance while reducing emissions. Detroits electronically controlled series 60 diesel engine was introduced during the first quarter of 1987. Ive heard from some that the head has to come off for this. Detroit series 60 in frame rebuild part 5 pulling the head and oil. As a convenience to holders of the series 60 service manual, information in service manual format is attached. See figure cylinder head assembly and mating components. How to replace a cylinder head on a detroit 60 series diesel. I also was told that there have been wire hardness issues behind the head on 60 series egr models the hardness that goes to the egr something to do with pins on plugs etc. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly.
Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remove the gear from the camshaft. Detroit 60 series invehicle injector cup pullerremover. Check out 44 detroit series 60 head parts for sale. How to remove detroit diesel injectors it still runs. Use two of the access cover bolts to secure the tool to the gear case. How to change a head gasket on a detroit diesel it still runs. To seat the cover, torque the three inside camshaft gear cover bolts to 10 nm 7 ftlb. The detroit series 60 engine is the most popular heavyduty diesel engine in the truck market for 12 years in a row. Find great deals on ebay for detroit diesel series 60 engine and detroit diesel series 60 engine 12.
Bored and made a video of me removing head of engine. How do i remove the head off a detroit series 60 ddec2. The source of the information below is the national highway transportation safety administration nhtsa, which maintains tsbs for vehicles sold in the united. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. Detroit diesel series dd cylinder head refurbished all cylinder heads from internet diesel and diesel machine works include new guides, injector tubes and valves. Detroit 60 series invehicle injector cup pullerremover save yourself many hours of labor by not having to remove the heads. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987.
Detroit diesel series 60 engines diesel engine history. The following tsbs may apply to your 9999 detroit series 60. I have a 2006 detroit series 60 that builds pressure now and then the pressure is not steady one time it will be normal you might drive 500 miles or so everything is fine next time you might drive 50. Detroit diesel series 60 cylinder head bolts prior to 2002 torque 250 285 nm, 184 210 lb. Can anyone tell me if you have to take the head off of a detroit 60 series to replace the injector cups. For your convenience, please use the product links below to shop our inventory. What was unique about this mill was that it was the brands first ever cleansheet design.
Detroit engines are used in a variety of sectors, including onhighway, industrial and marine applications. Here is the problem with doing it yourself, the head on a 60 series is heavy no one is going to lift it by themselves without a hoist. The source of the information below is the national highway transportation safety administration nhtsa, which maintains tsbs for vehicles sold in the united states. Page 20 additional service information is available in the detroit diesel series 60 service manual, 6se483. In 1993, it was popular on many usa buses in the 11. This tool pulls the cam drive gear hub and thrust plate forward for camshaft andor thrust plate seal removal and installation. Normal wear and aging of an engine will necessitate. By continuing to use this site you consent to the use of cookies on your device as described in our cookie policy unless you have disabled them. Series 60 service manual oil and filter change intervals, 512 oil change intervals series 60 gas, 515 oil change intervals series 60 gen set, 515 oil control ring expander, 1273 oil cooler 1991 and later, 347 oil cooler, pre 1991, 357 oil filter adaptor, 336 oil filter types, 334 oil galleries, 114. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. I just bought a yard truck to move trailers around at our trucking company.
The series 60 has also successfully crossed over into the offhighway markets. How to replace a cylinder head on a detroit 60 series. I have also heard that the head does not need t come off. Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remov e the gear from the camshaft. After you remove your head bolts, youll want to give them a solid inspection before. With a single overhead camshaft and electronic control system, the series 60 became a popular option with truck manufacturers such as freightliner, peterbilt and kenworth. The detroit diesel series 60 was one of the top selling onhighway engines during the 1990s. This product can expose you to chemicals including nickel, which is known to the state of california to cause cancer, and nickel, which is known to the state of california to cause birth defects or other reproductive harm.
Talk to certified mechanics, save 30%50% off oem prices, delivery in 2days or less to most areas. The series 60 cylinder head combines intake and exhaust valve porting and fuel injector seats with water jacketing to cool the ports, injectors and combustion chamber area. Torque camshaft cover bolts to 5666 nm 4448 lbft torque all camshaft cap bolts and stud bolts to 126146 nm 93108 lbft. I have fuel getting into my coolant system, and am told it is injector cups. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Series 60 fuel system schematic with one comment the fuel system includes injectors, integral fuel manifold in the cylinder head, fuel pump, a cooling plate for the electronic control module ecm or electronic distributor unit edu, a primary fuel filter, a secondary fuel. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. Can someone send me pdf file for detroit 60 series head.
Cam gear retaining tool detroit diesel series 60 otc tools. M30129 detroit diesel 60 series cam gear lash adjusting tool j35596. Discussion in freightliner forum started by nikmirbre, mar 12, 2014. Tt00019 detroit 60 series engine valves and guides s. Page 15 for series 60 engines equipped with compact gear train assembly install camshaft bearing caps as follows. The slave piston adjustment procedure must be strictly followed.
Primary and secondary fuel filters are essential to removing foreign matter from the fuel, before it. Paying careful attention not to score cylinder head to injector tube sealing surface, clean injector tube threads with fine wire brush. Starting from the middle of the head, slowly remove each head bolt stud note. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at the bottom of the page if an agent is available. How to change a head gasket on a detroit diesel it still. Oct 29, 2011 here is the problem with doing it yourself, the head on a 60 series is heavy no one is going to lift it by themselves without a hoist. The small bolts 39 and 40 can now be torqued to 44 ftlbs 60 nm. Detroit series 60 in frame rebuild part 12 installing head, cam and. Head removal on your motor isnt all that difficult. Hey guys, i was wondering if you could help me out with a question. Tsb home 9999 9999 detroit 9999 detroit series 60 the following tsbs may apply to your 9999 detroit series 60. The cylinder head is now ready for the camshaft assembly to be installed as an assembly. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on.
Install three bolts inside camshaft gear cover, hand tighten to prevent seal damage. Failure tousethe properadjustmentprocedure will resultin poor. Detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. Detroit diesel series 60 cylinder head dp 23525566. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. This tool works in the vehicle to remove cups, rather than using the oem tools j338804 and j52865.
Detroit series 60 in frame rebuild part 4 camshaft removal. I can turn key off for about 10 seconds and the restart. Position the crankshaft journal for the cylinder kit assembly to be removed at bottom dead center. Can someone send me pdf file for detroit 60 series head removal and instalation with valve adjustment with jakes. Detroit diesel cylinder heads, in stock and ready to ship. It is important to note that these sohc engines require removing.
Detroit engines use fuel injectors as part of the fuel system. My head gasket has developed a leak up front on both sides and it has been like that for 2 years. Been having problem with building pressure in cooling system. So if you have a hoist and a sturdy work bench yes you can change out the head gasket yourself, but i would just have a truck shop do the work and pay the extra money and know it was done right. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he. We offer new cylinder head gasket sets for detroit diesel series 60 11. Jun 08, 20 can i get the torque for the detroit 60 series engine 14l 2005 answered by a verified technician we use cookies to give you the best possible experience on our website. Detroit diesel series 60 head bolt kit highway and heavy parts. Clevite mahle gs33539 cylinder head bolts detroit diesel 60 series 11.
How to change a head gasket on a detroit diesel by jeff woodward. Detroit diesel series 60 engine diesel engine images click for series 60 engine specs. Can i get the torque for the detroit 60 series engine 14l 2005. Cylinder head installation on 20082017 detroit diesel dd15. Nov 27, 20 can someone send me pdf file for detroit 60 series head removal and installation with valve adjustment with jakes. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaft assembly from movement. There are four different camshaft cap configurations. If you would like to be notified when your suggestion is implemented. Can someone send me pdf file for detroit 60 series head removal. Be glad you have warranty there are a couple ways to check the head and gasket.
Detroit diesel 60 manuals, spec sheets and more, click to view. Detroit series 60 in frame rebuild part 12 installing head, cam and rockers. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. The other way is to drain the oil, remove oil pan and pressurize. Detroit series 60 engine rebuild kits, overhaul kits. It is a 1994 freightliner with a 60 series detroit, but it is a 11. So if you have a hoist and a sturdy work bench yes you can change out the head gasket yourself, but i would just have a truck shop do the work. Cylinder head installation on 20082017 detroit diesel. Detroit diesel series 60 service manual pdf download. M30126 detroit diesel 60 series head lifting fixture tool j35641a. Detroit diesel series 60 cylinder heads showhide details we offer new and remanufactured cylinder heads, tube kits, and exhaust valve inserts for detroit diesel series 60 11. Can someone send me pdf file for detroit 60 series head removal and installation with valve adjustment with jakes. Detroit diesel is one of the three major engine manufacturing companies in the united states alongside cummins and caterpillar.